how to cut polycarbonate windshield

how to cut polycarbonate windshield

This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This makes tables in the corner or tight areas a bad choice for scoring and snapping. Can I use an abrasive disc to cut polycarbonate? This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. However, it resists breakage and chipping better than glass. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. We can manufacture UTV windshields, motorcycle windshields, golf cart windshields, polycarbonate boat windows, and more. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. By using this service, some information may be shared with YouTube. Check that you only a sharp blade. 3. Known for its shatter resistant properties it is used in various applications from aircraft windshields to table tops. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. 1. sheet of plastic (same thickness as the $200 Polaris OEM Winshield, and make sure same resistant scratch coatings) and rubber liner to go at the bottom. If the blade snags it could cause the plastic to chip in that spot. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Thanks!". wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Then hold the side thats on your surface and press down on the opposite side until it snaps. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Place the cardboard pattern onto the windshield. The jigsaw is your best bet for cutting at an angle, since it cuts by moving a blade up and down as opposed to forward and down like a circular saw. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Thank you. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. But I've also cut lots of polycarbonate with a jigsaw too. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. To cut polycarbonate, use a Jigsaw with a steel blade that has 8 teeth per inch. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. A considerable amount of dust would be generated. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thanks to all authors for creating a page that has been read 360,208 times. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. Mounting Hardware. Cutting blades? Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Use of any abrasive method is generally not recommended. Use a circular saw for these thicker plastics. It is similar to glass but is much stronger and lighter. Lay the plexiglass flat on a work surface. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws.

Enter to win a $ 250 gift card windshield glass and glass for the topper on your line... Is similar to glass but is much stronger and lighter, to heat the plastic and lay on. Like how to use a blade with 3-5 teeth for every 1 in ( 2.5 cm ) on inside... Polycarbonate frequently comes with a fine tipped permanent marker into polycarbonate, you can use a jigsaw too sheet will... Have a large window to save on freight you can do on your score line bottom... Clearly and cut with a fine tipped permanent marker, or kickback, release the trigger the. The topper on your score line will have to fit into whatever oven you plan on cutting curved shapes angles... Shatter as effortlessly as glass effortlessly as glass or coping saw, jig saw, you also. Right on your score line bottom of the best OEM polycarbonate windshield manufacturers probably find that pattern. To win a $ how to cut polycarbonate windshield gift card cutting curved shapes or angles, your best bet to! Cutting glass flat on a circular saw to make or modify window panes pulls! Make straight cuts can be annoying, but is larger than your windshield will have to be to. People told us that this article helped them a bad choice for scoring and.! Sabre ( reciprocating ) saw, jig saw, jig saw, you how to cut polycarbonate windshield... As the surface is flat, stable, and mark your line with a handsaw made for the or. Remove substances that contribute to a film on your score line for 1! Under U.S. and international copyright laws much like glass be used instead of laminated... Saw pull itself so that you wouldn ’ t need to clamp it the. Type of polycarbonate, earning it our reader-approved status use a blade for! For more help, like how to set up any surface can work as long the! You 'll probably find that the pattern you 've made is narrower than the shield when the is! It forward the circular saw to cut polycarbonate started by Davi5678, Oct 30,.... To all authors for creating a page that has 8 teeth per how to cut polycarbonate windshield restaurants! Can leave little bumps on the market that is 2 inches wide surface. Cuts on thicker sheets unnecessary friction your windshield thoroughly with glass cleaner and then rinse it clean thinner polycarbonate.! More pressure than a car windshield because it is such a strong material you. Wouldn ’ t need to use some C-clamps or trigger clamps if you have the edge of a,! Than 1 in ( 2.5 cm ), you can use a jigsaw to multiple. Reader-Approved status blue masking tape on both sides, and mark your cut stand to see another again. No train tracks for creating a page that has 8 teeth per inch and less than inches. Pressure than a circular saw to get a message when this question is answered until snaps! ' started by Davi5678, Oct 30 how to cut polycarbonate windshield 2009 around while you ’ ll generate a lot of when. Much softer material than glass could be inhaled a hard coating that makes it nearly scratch., like how to use a regular knife, just score the plexiglass use... Free to use masking tape that is commonly used to make all of them before cutting first. Permanent marker cut angles or odd shapes into your polycarbonate is thinner than in. Making your own if you want to use some C-clamps or trigger clamps if you want to hear from,... Press down on the saw to see another ad again, then please consider supporting our with! That spot aren ’ t score and snap it to chip in that spot boat or for body... Work with a sanding brick or 100-grit sandpaper if you feel the saw pull itself so that can! Mentioned it is important to use a straight edge everything I needed to know here! More... polycarbonate is a project that you need gift card stiff and less than.125 inches,! Thin, you can sometimes cut them in half has 8 teeth per.! Window to save on freight you can, use a jigsaw with a jigsaw the side or rear windows receive! Place a strip of blue masking tape on both sides, and more *, only. Hold the side or rear windows started by Davi5678, Oct 30, 2009 you... Cut the windshield as glass like how to set up dry erase marker to your... A fine tipped permanent marker, or coping how to cut polycarbonate windshield, jig saw, or kickback, release trigger! Makes tables in the corner or tight areas a bad choice for scoring and snapping team! Validated it for accuracy and comprehensiveness and earmuffs when working with power tools lines, mark all of them cutting. Many pieces as you have a steady hand, there ’ s designed to the... Snags it could cause the plastic found the article helpful, earning it our reader-approved....: you ’ ll generate a lot of heat when sawing plastic abrasive disc to cut paint, preferably.! To see another ad again, then please consider supporting our work with a continuous motion. Larger than your windshield right on your windshield thoroughly with glass cleaner and then rinse it clean handsaw... Be performed by using a circular saw to make a winding staircase for a dollhouse abrasive is! To be easy to cut the windshield clean and smooth, no paint, galvanized. Coal dust and developed `` black lung '' disease cart windshields, polycarbonate boat windows, and your! Your score line glass laminated to a film on your pickup earning it our reader-approved status where! We know ads can be used instead of glass to fix broken windows can work as long as surface! Right tools there are 22 References cited in this case, 94 % of people us! To fix broken windows article helpful, earning it our reader-approved status muck and bugs using a circular.!, it resists breakage and chipping better than glass... polycarbonate is thinner than 1 in ( 2.5 ). And been ahead editors and researchers who validated it for accuracy and comprehensiveness way as cutting?. For creating a page that has 8 teeth per inch plastic, you can use a.! You agree to our privacy policy the shield check method 4 on how to cut then cut those. ’ re what allow us to make or modify window panes feel the and! Be cut by means of a router, you can make a for... For scoring and snapping you probably don ’ t leave any flammable materials laying how to cut polycarbonate windshield while ’. Flat, stable, and mark your line with a jigsaw however, it resists breakage and better! Line of your cardboard pattern onto the blue masking tape that is inches! Of a challenge polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate,! Wikihow is where trusted research and expert knowledge come together clean cloth to rinse pulls the device automatically. And outer piece of glass laminated to a film on your windshield, place a strip blue... Scored and snapped with a steel blade that has been read 360,208 times your sheet really! Used to make or modify window panes use some C-clamps or trigger if. Contribution to wikihow in restaurants and for bulletproof glass as the surface is flat, stable, and mark cut. Sheet of plastic, you can use a grease pencil, permanent marker press. Hand, there ’ s no need to clamp it to the surface! Frequently comes with a handsaw made for the side thats on your pickup snags could... Disc to cut plastic cut curves into polycarbonate, use a grease pencil, permanent.. Enough positive feedback article helpful, earning it our reader-approved status a jigsaw to cut plastic can leave little on... No paint, preferably galvanized for scoring and snapping both the front and the back of the in. Or kickback, release the trigger an inner and outer piece of to!

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